If your work involves chemical processing, sustainability, modular manufacturing, or improving everyday processes—then the Process Intensification Expo, Dallas, USA in 2025 is the event you can’t afford to miss. It’s where engineers, innovators, plant operators, and decision-makers come together to rethink how we design, run, and improve industrial systems. And no, it’s not just for big chemical companies—anyone serious about doing things better, faster, and greener will walk away inspired.
What Is the Process Intensification Expo?
This expo zeroes in on the concept of process intensification—making equipment and systems smaller, smarter, safer, and more sustainable. Think modular plants, continuous flow reactors, compact heat exchangers, or energy-efficient mixers for greener operations and faster results. The expo is a meeting ground for people who see beyond outdated designs and want to build the plants of the future.
When & Where Is It Happening?
- 📍 Venue: Dallas Convention Center
- 📅 Dates: Tentatively September 15–16, 2025
Held alongside related process industry events, the location puts you at the heart of Dallas’s industrial and manufacturing activity.
What Does It Cost?
- Expo-Floor Pass: Usually free with advance registration
- Conference Access: Approximately $300–$500, including industry talks and case-study sessions
- Workshop or Training Add-Ons: Priced separately—ideal if you want deep-dive learning
These costs are structured to encourage real professionals—engineers, operators, technologists—to show up and engage.
What You’ll Experience
1. Product Demos & Exhibits
Hundreds of vendors will showcase:
- Compact reactors and microchannel mixers
- Modular plug-and-play plant equipment
- Energy-saving heat exchangers and separators
- Sensors, process-control tools, and dynamic scale-down units
- CFD and digital twins for optimizing flow and heat transfer
Expect hands-on demos and real-life case comparisons—for instance, smaller equipment delivering faster, purer results.
2. Conference Sessions
Hear from engineers and plant leaders on:
- Real-world installations of intensified processes
- Lowering emissions with smarter equipment
- Advanced techniques in mixing and heat exchange
- Integrating AI, Industry 4.0, and automation for efficiency
- Retrofitting existing plants to be compact and green
These sessions focus on results—findings, numbers, and lessons learned in real plants.
3. Short Training Workshops
Want more depth? Try half-day courses on:
- Static mixer applications for reaction control
- Designing intensified systems from scratch
- Using digital twins to predict performance
- Matching intensified tech to specific industrial needs
Why You Should Attend
- Cut Energy and Reduce Waste: Smarter equipment can shrink footprint and operational cost.
- Catch Innovation Early: Dig into new tools before they hit mainstream industry.
- Network with Movers & Shakers: Engineers, vendors, and operators all in one place.
- Solve Real-World Issues: Learn strategies that have reduced costs or emissions in real plants.
- Stay Industry-Relevant: Focused on actionable intelligence for today’s challenges.
Who Should Attend?
- Process and chemical engineers
- R&D and scale-up specialists
- Instrumentation and controls engineers
- Sustainability and facility managers
- Plant retrofitting project leads
- Industry suppliers and integrators
- University researchers and graduate students
If you’re part of industrial transformation, this expo is for you.
Where to Stay
Dallas Convention Center is surrounded by hotels that meet all budgets:
- Hyatt Regency Dallas – Connected by skywalk
- Hilton Anatole – Popular for conventions and close by
- Omni Dallas – Downtown, stylish, walkable
- Marriott Dallas Downtown – Spacious and quiet
- Aloft Dallas Downtown – Trendy with great rates
Book early for best deals and convenience.
Tips to Make the Most of It
- Register early to secure free expo access
- Plan your time—download the app and mark sessions and booths
- Bring business cards or contact tools—networking powers opportunity
- Wear comfy shoes—you’ll cover plenty of ground
- Follow up after—connections only count if you keep them alive
Final Thoughts
The Process Intensification Expo in Dallas is more than an industry event—it’s where the future of efficient, sustainable processing takes shape. You’ll leave with practical ideas, fresh contacts, and real case studies that demonstrate how to improve operations today.
If you’re serious about blending efficiency, sustainability, and innovation in industrial design, make this expo part of your professional journey in 2025.
👉 Book your tickets now for Process Intensification Expo, Dallas:
https://www.processexpo.com